Dead Blow Hammer vs Rubber Mallet: Key Differences Explained

Dead Blow Hammer vs Rubber Mallet

Providing impact forces on surfaces and objects is a day to day task for any handymen. In case you are a carpenter, woodworker, construction mechanic or even automotive mechanic, this particular task of applying forces comes on your way.

Two of the most convenient tools that people use as an alternative of the regular metal hammer is- the dead blow hammer and the rubber mallets. And in today’s post, we will talk about the head to head differences between dead blow hammer vs rubber mallet.

Seems interesting? Let’s get going-

Dead Blow Hammer vs Rubber Mallet

Dead Blow Hammer

Dead Blow Hammer

A dead blow hammer is a special kind of mallet. It’s mainly used and designed for delivering strong blows, where no or minimum rebound will take place.

The secret of such action of a dead blow hammer is in its structure. As usual hammers, this one sports a head and a handle. The head of a dead blow hammer is hollow. And it’s filled up with shot or sand inside. And that’s the reason why the force applied by this hammer is spread over a great amount of time. Also, it reduces the rebound forces while struck.

Here’s the list of Best Dead Blow hammers we found today. 

Sale
TEKTON 30709 Dead Blow Hammer Set with 16, 32 and 48-Ounce
270 Reviews
TEKTON 30709 Dead Blow Hammer Set with 16, 32 and 48-Ounce
  • Steel shot inside head eliminates rebound, conserving energy of each blow
  • High-impact poly jacket surrounds steel handle and head, preventing marring of surfaces
  • Diamond textured handle for non-slip grip
  • Set Includes: (1) 16 oz. Dead Blow Hammer (# 30703); (1) 32 oz. Dead Blow Hammer (# 30705); (1) 48 oz. Dead Blow Hammer (# 30706)
  • Made with lead-free and 3P phthalate-free materials (compliant with California's Safe Drinking Water and Toxic Enforcement Act)
Neiko 02847A 2 LB Dead Blow Hammer, Neon Orange I Unibody Molded | Checkered Grip | Spark and Rebound Resistant
251 Reviews
Neiko 02847A 2 LB Dead Blow Hammer, Neon Orange I Unibody Molded | Checkered Grip | Spark and Rebound Resistant
  • Steel shot filled head adds extra force to hammer blows and eliminates rebound & spark making it ideal for auto body work
  • Unicast poly molded body prevents hammer from wearing away between the head and handle and material prevents sparks upon impact
  • Diamond textured non-slip handle grip comfortably keeps hammer in your hands after impact
  • Bright color makes it easy to locate in worksites and differentiate between other hammers in your tool kit
  • Hammer dimensions: 2-1/8" x 3-7/8" Head, overall Length: 13-3/8"; 2-Pound Head
Sale
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include 16-oz (1 lb), 32-oz (2 lb) and 48-oz (3 lb) | Rebound Resistant, Non-Marring and Non-Sparking Design
102 Reviews
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include 16-oz (1 lb), 32-oz (2 lb) and 48-oz (3 lb) | Rebound Resistant, Non-Marring and Non-Sparking Design
  • ▲ BOUNCE RESISTANT DESIGN – Steel shot filled hammer head eliminates post-strike rebound, and transfers full energy of each blow into work piece to add extra force
  • ▲ PREVENT MARRING AND SPARKING – High impact rubber exterior jacket delivers non-marring and anti-sparking striking, and protects work surfaces from damage and deforming
  • ▲ DURABLE CONSTRUCTION – Heavy duty reinforced all metal interior construction provides durability and withstands daily solid striking to ensure longevity
  • ▲ NON-SLIP GRIP AND HI-VIS COLOR – Diamond textured non-slip handle for more comfortable user operation, and hi-visibility neon red color makes it easy to store and locate
  • ▲ COMPLETE WITH 3 DIFFERENT SIZES FOR VERSATILE – Set includes 1 of 16 oz. (1 pound) deadblow hammer; 1 of 32 oz. (2 pound) deadblow hammer; 1 of 48 oz. (3 pound) deadblow hammer

Uses of a Dead blow hammer

To use a dead blow hammer, you have to be very specific with the striking action. Making that sure, here go the uses of a dead blow hammer-

  1. First of all, dead blow mallets used in assembling parts of wooden and metal products. And the striking force happens to be effective, assembling parts become more comfortable with a dead blow hammer.
  2. Next on, we often see people work with a dead blow hammer in removing or disassembling joints. Just for the same reason, disassembling also becomes more comfortable with a dead blow hammer.
  3. Whenever it’s about distributing a striking force for a more extended amount of time, dead blow hammers are called on duty. To make sure that is suits with different kinds of tasks, they often come with modified versions such as head filled up with steel shot, lead shot or sand.

What We Liked
    • Head is filled up with rebounding sand, lead shot, or steel shot.
    • It provides a tremendous striking force.
    • It doesn’t give much rebound force.
    • Used in assembling or disassembling parts.
    • It comes with a safe, plastic, or metal body.
    • Safe and easy to work with.

What We Didn't Like
  • To control the massive striking force, one should be able to undergo extreme reaction forces while striking.

Rubber Mallet

Rubber Mallet

The structural components of a rubber mallet are just like the regular mallet that handymen use. A large piece of dense and compressed rubber is used as the head, which is attached at the top of the handle. The handle is, therefore, mostly made of wood.

The strength of striking objects is the essential virtue of the rubber head. It’s sturdy and firm enough to provide the user with extra striking force and strength. The impact force will cause excessive damage to the surface if the surface is not strong enough.

Comparing to wooden mallets, rubber mallets are more substantial but can provide more impact forces. On the other hand, they are lighter than metal mallets but comes with almost similar sort of impact forces.

Here’s the updated list of Best Rubber Mallets we found today. 

TEKTON 30812 Double-Faced Soft Mallet, 35 mm
1,100 Reviews
TEKTON 30812 Double-Faced Soft Mallet, 35 mm
  • Soft faces deliver a solid strike without damaging work surface
  • Lightweight tubular steel handle shifts the weight balance toward head for extra power in each blow
  • Extra soft, non-slip rubber handle grip for ultimate comfort and control
  • Always Guaranteed
TEKTON 30603 Fiberglass Handle Rubber Mallet, 16-Ounce - Black
720 Reviews
TEKTON 30603 Fiberglass Handle Rubber Mallet, 16-Ounce - Black
  • Double-faced solid rubber head delivers a softened positive strike
  • High-strength Fiberglass handle core helps absorb vibrations
  • Exterior poly jacket protects handle core from missed strikes
  • Soft, nonslip rubber grip is a directly integrated piece of the handle that can never pull loose
  • Made for construction, woodworking, and automotive applications
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605, Black
720 Reviews
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605, Black
  • Double-faced solid rubber head delivers a softened positive strike
  • High-strength Fiberglass handle core helps absorb vibrations
  • Exterior poly jacket protects handle core from missed strikes
  • Soft, nonslip rubber grip is a directly integrated piece of the handle that can never pull loose
  • Made for construction, woodworking, and automotive applications

Uses of a Rubber Mallet

What do you use a rubber mallet for? Just like dead blow hammers, rubber mallets also have a wide range of use. Here is a list of a few of them-

  1. Do dent out metals; rubber mallets are used. As it leaves no marks, using a rubber mallet on that purpose is quite reasonable.
  2. In upholstery, you can use a rubber mallet to secure parts of it. To put or keep parts on their place, you can insert as much striking force you want with a rubber mallet.
  3. To break wooden structures like a cricket or baseball bat, highly durable rubber mallets are used. They give quite some advantages to it.
  4. Instead of metal mallets, rubber mallets provide a great advantage in terms of weight. So, you don’t have to put much effort to work with it.
  5. Whenever it’s about working with a more straightforward effort on something that demands massive impact forces, rubber mallets come in the place.

What We Liked
    • It provides quite an impact forces compared to wooden ones.
    • Weighs only 12 to 28 ounces, lighten than metal mallets.
    • It can be used to put upholstery back in places.
    • It can also be used to dent out metals.
    • It doesn’t get caught by rust as metal mallets do.
    • It doesn’t need much maintenance chores.
    • Requires minimum effort to provide high-end impact forces.

What We Didn't Like
  • The rebound force is one of the significant factors that the user doesn’t like about rubber mallets.

Dead Blow Hammer vs Rubber Mallet: which one is better?

Now, it’s time to compare the two items- dead blow hammer and rubber mallets head to head. Here are the things to compare in different scenarios-

Rubber mallets weigh less than dead blow hammers. So, if you are seeking lightweight options to provide striking forces, rubber mallets are your go-to choice.

Dead blow hammers don’t come up with any reactive rebound forces as the rubber mallets do. So, if you are working on an ultra-hard surface, a dead blow mallet is your choice.

If you seek to cause break or damage to the object you are working on, a dead blow hammer is the perfect one because rubber mallets don’t come up with that much ability to cause damage to objects.

In Conclusion

At the end of the discussion on dead blow hammer vs rubber mallet, we can’t descale any one of these two as the clear winner. Instead, we would advise you to pick up the right one based on the demand of the situation.

But whichever you choose to work, don’t forget to wear essential safety gear and accessories. As always, keep safety as your first concern.

Related Reading:
#1. Hookaroon and Pickaroon Differences
#2. Cant Hook and Peavey Differences

About the author

John Paterson

Hi there! My name is John Patterson. I’m a meticulous guy who loves to deal with the perfect tools for various needs. No matter if it’s a woodworking tool or gardening tool or anything else, I don’t compromise the quality and usability. Since 2010 I’ve been testing different tools for different DIY and professional tasks. Later in 2015, I decided to share my knowledge with the world. I started by answering people in the forums and several Q/A sites like Quora. Then I founded this blog to aid others like you with my knowledge and experience.


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