Dead Blow Hammer vs Rubber Mallet: Key Differences Explained

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Last Updated on April 28, 2021 by John Patterson

Providing impact forces on surfaces and objects is a day-to-day task for any handymen. In case you are a carpenter, woodworker, construction mechanic, or even automotive mechanic, this particular task of applying forces comes on your way.

Two of the most convenient tools that people use as an alternative of the regular metal hammer is- the dead blow hammer and the rubber mallets. And in today’s post, we will talk about the head to head differences between these two hand tools.

Seems interesting? Let’s get going-

Dead Blow Hammer vs Rubber Mallet: Comparison

Dead Blow Hammer vs Rubber Mallet

Preview
Best Dead Blow Hammer
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
Best Rubber Mallet
TEKTON Double-Faced Soft Mallet | 30812
Title
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
TEKTON Double-Faced Soft Mallet | 30812
Editor's Rating
4.9/5
4.9/5
Prime Status
Best Dead Blow Hammer
Preview
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
Title
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
Editor's Rating
4.9/5
Prime Status
Best Rubber Mallet
Preview
TEKTON Double-Faced Soft Mallet | 30812
Title
TEKTON Double-Faced Soft Mallet | 30812
Editor's Rating
4.9/5
Prime Status

What is a Dead Blow Hammer?

Dead Blow Hammer

Let’s know the dead blow hammer definition first.

A dead blow hammer is a special kind of mallet. It’s mainly used and designed for delivering strong blows, where no or minimum rebound will take place.

The secret of such action as a dead blow hammer is in its structure. As usual hammers, this one sports a head and a handle. The head of a hammer is hollow. And it’s filled up with shot or sand inside. And that’s the reason why the force applied by this hammer is spread over a great amount of time. Also, it reduces the rebound forces while struck.

Here’s the list of best dead blow hammers for woodworking

Preview
Top Pick
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
The Runner-up
NEIKO 02847A 2 LB Dead Blow Hammer, Neon Orange | Unibody Molded |...
Top Value
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include...
Title
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
NEIKO 02847A 2 LB Dead Blow Hammer, Neon Orange | Unibody Molded |...
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include...
Editor's Rating
4.9/5
4.8/5
4.8/5
Prime Status
Top Pick
Preview
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
Title
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
Editor's Rating
4.9/5
Prime Status
The Runner-up
Preview
NEIKO 02847A 2 LB Dead Blow Hammer, Neon Orange | Unibody Molded |...
Title
NEIKO 02847A 2 LB Dead Blow Hammer, Neon Orange | Unibody Molded |...
Editor's Rating
4.8/5
Prime Status
Top Value
Preview
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include...
Title
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include...
Editor's Rating
4.8/5
Prime Status
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
857 Reviews
TEKTON Dead Blow Hammer Set (3-Piece) | 30709
  • Includes 3-pc. dead blow hammers: 16, 32, 48 oz.
  • Steel shot inside heads eliminates rebound,...
  • High-impact poly jacket surrounds the all-steel...
  • Diamond textured handles for non-slip grip
  • Overall Length: 11.9, 13.8, 14 inches
NEIKO 02847A 2 LB Dead Blow Hammer, Neon Orange | Unibody Molded |...
2,546 Reviews
NEIKO 02847A 2 LB Dead Blow Hammer, Neon Orange | Unibody Molded |...
  • [DEADBLOW] Steel shot filled head adds extra force...
  • [QUALITY] Unicast poly molded body prevents hammer...
  • [VERSATILE] Bright color makes it easy to locate...
  • [COMFORT] Diamond textured non-slip handle grip...
  • [SPECS] Hammer dimensions: 2-1/8" x 3-7/8" Head,...
Sale
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include...
734 Reviews
3-Piece Premium Dead Blow Hammer and Unicast Mallet Set - Include...
  • ▲ BOUNCE RESISTANT DESIGN – Steel shot filled...
  • ▲ PREVENT MARRING AND SPARKING – High impact...
  • ▲ DURABLE CONSTRUCTION – Heavy duty reinforced...
  • ▲ NON-SLIP GRIP AND HI-VIS COLOR – Diamond...
  • ▲ COMPLETE WITH 3 DIFFERENT SIZES FOR VERSATILE...

Uses of a Dead blow hammer\what is a dead blow hammer used for

To use a hammer, you have to be very specific with the striking action. Making that sure, here go the uses of a hammer-

  1. First of all, dead blow mallets used in assembling parts of wooden and metal products. And the striking force happens to be effective, assembling parts become more comfortable with a dead blow hammer.
  2. Next on, we often see people work with a dead blow hammer in removing or disassembling joints. Just for the same reason, disassembling also becomes more comfortable with a dead blow hammer.
  3. Whenever it’s about distributing a striking force for a more extended amount of time, these hammers are called on duty. To make sure that is suits with different kinds of tasks, they often come with modified versions such as head filled up with steel shot, lead shot, or sand.

What We Liked
    • The Head is filled up with rebounding sand, lead shot, or steel shot.
    • It provides a tremendous striking force.
    • It doesn’t give much rebound force.
    • Used in assembling or disassembling parts.
    • It comes with a safe, plastic, or metal body.
    • Safe and easy to work with.

What We Didn't Like
  • To control the massive striking force, one should be able to undergo extreme reaction forces while striking.

What is a Rubber Mallet

Rubber Mallet

The structural components of a rubber mallet are just like the regular mallet that handymen use. A large piece of dense and compressed rubber is used as the head, which is attached at the top of the handle. The handle is, therefore, mostly made of wood.

The strength of striking objects is the essential virtue of the rubber head. It’s sturdy and firm enough to provide the user with extra striking force and strength. The impact force will cause excessive damage to the surface if the surface is not strong enough.

Comparing to wooden mallets, rubber mallets are more substantial but can provide more impact forces. On the other hand, they are lighter than metal mallets but comes with almost similar sort of impact forces.

Here’s the updated list of the Best Rubber Mallets we found today. 

Preview
Top Pick
TEKTON Double-Faced Soft Mallet | 30812
The Runner-up
TEKTON 16 oz. Fiberglass Handle Rubber Mallet | 30603
Top Value
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605
Title
TEKTON Double-Faced Soft Mallet | 30812
TEKTON 16 oz. Fiberglass Handle Rubber Mallet | 30603
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605
Editor's Rating
4.9/5
4.8/5
4.8/5
Prime Status
Top Pick
Preview
TEKTON Double-Faced Soft Mallet | 30812
Title
TEKTON Double-Faced Soft Mallet | 30812
Editor's Rating
4.9/5
Prime Status
The Runner-up
Preview
TEKTON 16 oz. Fiberglass Handle Rubber Mallet | 30603
Title
TEKTON 16 oz. Fiberglass Handle Rubber Mallet | 30603
Editor's Rating
4.8/5
Prime Status
Top Value
Preview
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605
Title
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605
Editor's Rating
4.8/5
Prime Status
TEKTON Double-Faced Soft Mallet | 30812
4,150 Reviews
TEKTON Double-Faced Soft Mallet | 30812
  • Soft faces deliver a solid strike without damaging...
  • Lightweight tubular steel handle shifts the weight...
  • Extra soft, non-slip rubber handle grip for...
  • Chrome plated finish resists corrosion and easily...
Sale
TEKTON 16 oz. Fiberglass Handle Rubber Mallet | 30603
7,926 Reviews
TEKTON 16 oz. Fiberglass Handle Rubber Mallet | 30603
  • Double-faced solid rubber head delivers a softened...
  • High-strength fiberglass handle core helps absorb...
  • Exterior poly jacket protects handle core from...
  • Soft, nonslip rubber grip is a directly integrated...
  • Made for construction, woodworking, and automotive...
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605
7,926 Reviews
TEKTON 32 oz. Fiberglass Handle Rubber Mallet | 30605
  • Double-faced solid rubber head delivers a softened...
  • High-strength fiberglass handle core helps absorb...
  • Exterior poly jacket protects handle core from...
  • Soft, nonslip rubber grip is a directly integrated...
  • Made for construction, woodworking, and automotive...

Uses of a Rubber Mallet/what is a rubber mallet used for

What do you use a rubber mallet for? Just like dead blow hammers, rubber mallets also have a wide range of use. Here is a list of a few of them-

  1. Do dent out metals; rubber mallets are used. As it leaves no marks, using a rubber mallet for that purpose is quite reasonable.
  2. In upholstery, you can use a rubber mallet to secure parts of it. To put or keep parts in their place, you can insert as much striking force you want with a rubber mallet.
  3. To break wooden structures like a cricket or baseball bat, highly durable rubber mallets are used. They give quite some advantages to it.
  4. Instead of metal mallets, rubber mallets provide a great advantage in terms of weight. So, you don’t have to put much effort to work with it.
  5. Whenever it’s about working with a more straightforward effort on something that demands massive impact forces, rubber mallets come in the place.

What We Liked
    • It provides quite an impact force compared to wooden ones.
    • Weighs only 12 to 28 ounces, lighten than metal mallets.
    • It can be used to put upholstery back in places.
    • It can also be used to dent out metals.
    • It doesn’t get caught by rust as metal mallets do.
    • It doesn’t need many maintenance chores.
    • Requires minimum effort to provide high-end impact forces.

What We Didn't Like
  • The rebound force is one of the significant factors that the user doesn’t like about rubber mallets.

Rubber mallet alternative-

Real Steel 0421 Non-Sparking Hammer.

Dead Blow Hammer or Rubber Mallet: which one is better?

Now, it’s time to compare the two items- dead blow hammer and rubber mallets head to head. Here are the things to compare in different scenarios-

Rubber mallets weigh less than dead blow hammers. So, if you are seeking lightweight options to provide striking forces, rubber mallets are your go-to choice.

Dead blow hammers don’t come up with any reactive rebound forces as the rubber mallets do. So, if you are working on an ultra-hard surface, a dead blow mallet is your choice.

If you seek to cause a break or damage to the object you are working on, a dead blow hammer is the perfect one because rubber mallets don’t come up with that much ability to cause damage to objects.

In Conclusion

At the end of the discussion, we can’t descale any one of these two as the clear winner. Instead, we would advise you to pick up the right one based on the demand of the situation.

But whichever you choose to work, don’t forget to wear essential safety gear and accessories. As always, keep safety as your first concern.

Related Reading:
#1. Hookaroon and Pickaroon Differences
#2. Cant Hook and Peavey Differences

About the author

John Patterson

Hi there! My name is John Patterson. I’m a meticulous guy who loves to deal with the perfect tools for various needs. No matter if it’s a woodworking tool or gardening tool or anything else, I don’t compromise the quality and usability. Since 2010 I’ve been testing different tools for different DIY and professional tasks. Later in 2015, I decided to share my knowledge with the world. I started by answering people in the forums and several Q/A sites like Quora. Then I founded this blog to aid others like you with my knowledge and experience.